Case Study

Pyro Protection

Problem

A site required immediate temporary fire protection capable of delivering 95–100 l/sec at 10 bar to maintain sprinkler coverage while permanent infrastructure was unavailable. The existing system could not be taken offline without creating operational and compliance risk.

A temporary solution had to integrate safely with the onsite pipework, deliver high-pressure performance and be installed with minimal disruption to normal operations.

Solution

Exsel Pumps supplied and installed a temporary high-pressure diesel fire pump system to deliver 95 l/sec at 10 bar. The pump was positioned outside the pump house and connected into the existing infrastructure using flanged suction and discharge hoses. Mechanical lifting was coordinated with site contractors to safely handle heavy components, while Exsel engineers supervised positioning and alignment to ensure a controlled installation.

The system included 8″ and 6″ wire-armoured flanged hose runs, high-pressure bends, reducers and full flanged pipework to match the existing pipe layout. A telemetry unit was installed to provide remote monitoring and performance visibility.

Once installed, the system was pressure tested and commissioned in partnership with the client. Exsel engineers provided a full operational demonstration, including routine inspection guidance, ensuring site personnel could confidently manage the temporary system.

To ensure ongoing performance and compliance, Exsel Pumps carried out scheduled weekly and monthly servicing and testing. Our engineers undertook routine inspections, system and performance checks, ensuring the temporary installation remained fully operational and compliant throughout the hire period.

Outcome

The temporary installation delivered reliable high-pressure fire protection without interruption to the facility’s operations. The system maintained required performance levels while permanent works were completed, preserving compliance and providing the client with full confidence in ongoing fire safety coverage.

Services Provided

And more...

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